NEUON AI SDN BHD Integrated Factory Management System

NEUFactory

Integrated Factory Management System

Every truck, every tonne, every shift — captured by AI, verified by data, visible to the people who decide.

  1. 01 Security Management
  2. 02 Loading Bay Operations
  3. 03 Data, Security & Contingency
  4. 04 Dashboards & Integration

The problem statement

Modern machines. Clipboard-grade records.

Most industrial sites run world-class equipment on top of hand-written data. The machines are modern; the record of what they did is not.

What we see on site What it costs the business
Manual gate logs and handwritten tickets Volume disputes with clients, and no audit trail to settle them
Machine, meter and camera data sitting in silos No single view of what the plant actually did today
Reactive, run-to-failure maintenance Unplanned downtime and lost production hours
Manual reporting and re-keying into spreadsheets Slow decisions and a month-end close that arrives too late
Quality checked by human eye Inconsistent results, rework and escaped defects
No remote visibility across sites HQ flies blind between site visits
The problem — modern machines, clipboard-grade records
The problem — modern machines, clipboard-grade records

The size of the prize

What connected operations are worth

up to

50%

productivity increase from AI-based quality assurance McKinsey & Company
up to

90%

improvement in defect detection against human inspection McKinsey & Company
up to

50%

reduction in unplanned downtime Siemens Senseye
up to

40%

reduction in maintenance cost Siemens Senseye

And the number that is entirely in your control: 100% of movements time-stamped, evidenced and reconciled — with zero manual entry.

The size of the prize — what connected operations are worth
The size of the prize — what connected operations are worth

What NEUFactory is

One system, gate to boardroom.

NEUFactory combines AI computer vision, industrial sensing and a role-based cloud platform into a single operational record. Cameras identify vehicles, people and product. Meters and controllers supply the numbers. Every event is time-stamped, matched, and pushed to a secure cloud where each role sees exactly what it needs — and nothing it should not.

1 · CaptureObtain visual and sensor data from cameras, flow meters, controllers and mobile devices.
2 · AnalyseProcess it at the edge with computer vision and machine-learning models — in real time, on site.
3 · ActTurn the result into tickets, alerts, dashboards and API calls that drive the next decision.

System architecture

How the data actually flows.

Security entryVehicle and driver recognised, logged automatically
Loading bayBay-level tracking, flow-meter volume, digital ticket
Regional officeSite operations dashboard, daily reconciliation
HQ officeMulti-site view, role-based access, analytics
Third partySecure API to ERP, billing and regulator reporting
What NEUFactory is — one system, gate to boardroom
What NEUFactory is — one system, gate to boardroom
System architecture — how the data actually flows
System architecture — how the data actually flows

The system

Seven modules, one platform.

Deployed together or phased in — each module is independently configurable to your site. Press one to read it.

The system — seven modules, one platform
The system — seven modules, one platform

Section two

Where NEUFactory sits in your stack

NEUFactory is the intelligence layer on a converged IT/OT foundation — and NEUON AI delivers it alongside Siemens Digital Industries.

1 Connect Assets, machines and systems connected. Secure, reliable data acquisition. Delivered
2 Visualize Real-time dashboards. OEE, energy, quality, production. Delivered
3 Analyze Advanced analytics and AI models. Predictive maintenance, anomaly detection. In scope
4 Optimize Optimised production and scheduling. Energy optimisation, less waste. In scope
5 Autonomous Self-optimising operations. Closed-loop decision making. Roadmap

A progressive journey that delivers measurable impact at every step — you do not have to buy phase five to get value in phase one. Framework: Siemens Digital Industries.

IT/OT convergence — the pyramid, and the converged data layer that replaces it
IT/OT convergence — the pyramid, and the converged data layer that replaces it
The digitalisation journey — five phases, and where NEUFactory takes you today
The digitalisation journey — five phases, and where NEUFactory takes you today
Siemens × NEUON AI × Flin Ken Group — who brings what
Siemens × NEUON AI × Flin Ken Group — who brings what
How we engage — from assessment to enterprise scale
How we engage — from assessment to enterprise scale
Connectivity and cybersecurity — convergence widens the attack surface
Connectivity and cybersecurity — convergence widens the attack surface

Section three

Proven on real plant floors

Not a prototype. NEUON's vision stack is running today across waste treatment, quarry weighbridges, manufacturing plants and access-controlled facilities.

Access controlFacial identification, blacklist and whitelist alerting, attendance
Product inspectionInline defect detection on the production line
Safety inspectionPPE compliance — helmet, vest and person detection on site
Building inspectionCorrosion and crack detection from drone imagery

A new use case is a new model on the same platform — not a new platform.

Deployment — manufacturing, factory management end to end
Deployment — manufacturing, factory management end to end
Deployment — weighbridge and waste treatment, at the Flinken factory in Kuching
Deployment — weighbridge and waste treatment, at the Flinken factory in Kuching
The engine underneath — one inferencing engine, many industrial problems
The engine underneath — one inferencing engine, many industrial problems

Implementation

Six phases, roughly ten weeks to handover

1
Business requirement mappingDetailed analysis to capture your specific operational needs
2 days
2
AI data collection & fine-tuningCollecting and labelling site imagery, then tuning models to your vehicles, products and conditions
10 days
3
System customisation & buildTailoring modules, workflows, tickets and dashboards to your operation
20 days
4
On-site installation & calibrationHardware and software setup, observation and calibration for accurate capture
10 days
5
User trainingEquipping operators, supervisors and admins with the skills to run it
3 days
6
User acceptance testValidating functionality and performance against the agreed criteria
1 day

46 working days from kick-off to signed acceptance.

After handover: centralised helpdesk, software maintenance and regular updates, with support by phone and email during standard business hours.

Implementation — six phases, 46 working days to signed acceptance
Implementation — six phases, 46 working days to signed acceptance
Technical specification — what goes on site
Technical specification — what goes on site

Who this is for

Different industries, same problem.

If material, vehicles or people move through your site and someone has to be able to prove what happened, NEUFactory applies.

Manufacturing plantsLine inspection, production reporting, inventory movements, OEE visibility
Waste & water utilitiesTanker traceability, volume assurance, environmental compliance reporting
Palm oil & agro-processingFFB intake weighing, supplier reconciliation, mill throughput records
Quarries & aggregatesWeighbridge automation, load ticketing, haulage and dispatch control
Ports, logistics & yardsGate automation, container and plate recognition, dwell-time analytics
Construction & facilitiesPPE and safety compliance, access control, structural inspection

“We know roughly what happened yesterday. We cannot prove it, we cannot compare it across sites, and by the time it reaches a report, the shift it describes is long over.”

Next step

Start with two days, not two years.

The first engagement is a business requirement mapping session on your site. We walk the gate, the bay and the line with your team, map what is captured today against what should be, and come back with a scoped proposal and a realistic number. No obligation beyond your attention.

1
Site walkthrough and requirement mapping
2
Use-case prioritisation workshop
3
Scoped proposal with pilot plan

Arrange the walkthrough Back to NEUFactory

Why NEUON AI — sovereign applied AI, built in Borneo
Why NEUON AI — sovereign applied AI, built in Borneo
Who this is for — different industries, same problem
Who this is for — different industries, same problem
Next step — start with two days, not two years
Next step — start with two days, not two years